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CCAI Membership: Custom Coaters

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Acme Finishing Co. Inc.
1595 Oakton St. Elk Grove Village, IL 60007
Phone: 847-640-7890
FAX: 847-640-0298
Contact: Bruce Bryan

Coatings applied:  Liquids & powder coatings.
Substrates coated:  Metals, plastics and wood.
Pretreatment:  Each of our 6 production lines includes a variety of pretreatment capabilities.
Testing capabilities:  All standard testing and certifications as required by customers.
Special notes:  Acme's 110,000 ft2 facility is capable of processing parts ranging from very small up to 4' wide x 8' high x 40' long.  Acme is ISO 9001/2000 certified and approved by the Illinois Better Business Bureau.  There are 6 production lines including batch operation.  Screen printing, assembly and packaging services are also available.

Advance Paint Technology, Inc.
4650 W. 160th St.
Cleveland, OH  44135
Phone:  216-676-8770
FAX:  216-676-5613
Contact:  Eric Winbigler

Coatings applied:  Liquid, Power, Ceramic, Mil, Spc, Aerospace, etc.

Substrates coated:  Any types up to 5,000 lbs in weight

Special Notes:  Over 20 years experience.  Quick turnaround

All-Color Powder Coating, Inc.
298 No. Burr Oak Avenue
Oregon WI 53575
Phone: 608-835-9118
FAX: 608-835-7671
Contact: Mark Mortensen

Coatings applied: Powder coatings
Substrates coated: All types of metal substrates including zinc and aluminum diecastings and temperature sensative substrates such as MDF, fiberglass and plastic.
Pretreatment:
Three Conveyorized Lines and batch processing:  One 6-stage power wash system and one 3-stage power wash system utilizing iron phosphate and R.O. water.  Spray wand with cleaner phosphate for batch system.
Product Size: 36" wide x 72" tall x 10' long on conveyor; 8' wide x 8' tall x 10' long in batch system; 12" wide x 60" tall x 12' long for temperature sensitive substrates.
Testing capabilities: Normal Process Controls, Film Thickness, Adhesion, Salt Spray.
Special Notes: We work with our customers from the prototyping stage through production to develop a high quality coated product using a process that is cost effective We are able to provide our customers high quality and  fast turnaround on both small runs and high volume jobs. The addition of a third line utilizing infrared ovens allows us to coat temperature sensitive substrates such as MDF and fiberglass.

Armour Coatings, Inc.
N113W18950 Carnegie Dr.
Germantown, WI  53022
Phone: 262-502-1600
FAX: 262-502-1616
Contact:  Charlie Jones

Associated Finishing Inc.
320 Mallard Lane
Mankato MN 56001
Phone: 507-345-5861
FAX: 507-345-5828
Contact: Scott Niss

Coatings Applied: Powders, plural component paints, water-based, enamels, CARC Coating & RFI shielding.
Substrates Coated: Ferrous & non-ferrous, plastics.
Pretreatment: 3 & 5-stage pretreatment systems, clear and yellow chromate.
Testing Capabilities: Oven recorder, gloss meter, & thickness gauge with SPC capabilities.

Capron Manufacturing Co.
200 N. Burr Oak Rd.
Capron IL  61012
Phone: 815-569-2301
FAX: 815-569-2125
Contact: Daniel Kopplin

Coatings Applied:  Powder, plasticol, vinyl-fluidized bed, electro-polishing on stainless, nickel & chrome plating, and porcelain enamel
Substrates Coated:  Various substrates including aluminum & stainless steel
Pretreatment:  7-stage power wash with iron phosphate
Testing Capabilities:  Various wet chemical analysis of chemistries, atomic absorption spectrophotometer, and Eddy current thickness testing.
Special Notes:  We provide packaging services, light assembly, metal fabrication and spot welding, etc.  We specialize in high volume production requirements.

B.L. Downey Company LLC
2125 Gardner Road
Broadview, IL 60155
Phone: 708-345-8000
FAX: 708-345-8017
Contact: David C. Wasz

Founded in 1956, B. L. Downey Company specializes in E-coating and Powder Coating metal products and is one of the largest E-coating and Powder Coating facilities nationwide with 325,000sf under one roof. The Company operates twelve powder and dip coating lines, six E-coat lines in six colors, and four Wheelabrator shot blast machines. Powder and dip coating in epoxy, vinyl, nylon, plastisol, polyester, or acrylic is available in any color. B. L. Downey Company can handle large volumes of small parts, as well as very large and awkward parts measuring up to 50’ long and weighing up to 10,000 lbs.

DVUV, LLC
4641 Hinckley Industrial Parkway
Cleveland OH 44109
Phone:  216-741-5511
FAX: 216-741-6611
Contact:  Nicholas Prutchik

Coatings Applied: UV Powder.
Substrates Coated: Medium Density Fiberboard.
Testing Capabilities: Thickness, gloss, cure, taber.

Eaton Fabricating, Inc.
1009 McAlpin Ct.
Grafton, OH  44044
Phone: 440-926-3121
Fax: 440-926-3406
Contact: Jack Roach

Coatings Applied: Powder coatings. All types.
Substrates Coated: Mild Steel, Aluminum.
Pretreatment: Iron Phosphate, Fremont Hand Wand with manual booth.
Testing Capabilities: Film thickness, adhesion, salt spray.  Chemical film process.
Special Notes: Custom sheet metal fabricator with CNC punching and CNC laser.  Custom finishing equipment parts washer, dry/off, cure, and batch ovens.

IHD Powdercoat Services, Inc.
1201 Burlington
N. Kansas City, MO
Phone: 816-221-9700
FAX:  816-221-9701
Contact:  Nathan Finney

J.I.T. Powder Coating
21020 Eaton Avenue
Farmington, MN  55024
Phone: 651-463-4664
Fax: 651-462-4627
Contact: Tim Milner

Coatings Applied: Powder coatings.
Substrates Coated: All types of metal substrates including zinc and aluminum diecastings.
Pretreatment: One 6-stage power wash system utilizing alkaline cleaner, iron phosphate, non chrome sealant and R.O. rinse; one 3-stage cleaner phosphate system, spray wand with cleaner phosphate for batch system, sand/bead blasting.
Product Size:  36" wide x 66" tall x 12' long on main conveyor; 36" wide x 60" tall x 10' long on 2nd line; 8' wide x 8' tall x 50' long in batch area.
Testing Capabilities: Normal Process Controls, Film Thickness, Adhesion, Gloss, Hunter Colorimter, Light Table, Microscope.
Special Notes: JIT prides itself on delivering high quality, cost effective powder coating services to Minnesota and Western Wisconsin OEM's and job shops.  We offer many additional services including design assistance, custom racking, special packaging and light assembly.  By working closely with our customers and utilizing all of our paint lines, JIT typically achieves a 48 - 72 hour turnaround for both small and large volume orders.  JIT offers low cost pick up and delivery services for customers within 100 miles of the Twin Cities.

Luvata ElectroFin
224 Talley Nichols Dr.
Jacksonville, TX 75766
Phone: 903-589-0009
FAX: 903-589-0017
Contact: David C. Myers

Coatings Applied: Electrocoat & spray applied liquid coatings
Substrates Coated: Metals
Pretreatment: Cleaners & Phosphates
Testing Capabilities: Yes

The Metal Working Group
9070 Pippen Road
Cincinnati, OH  45251
Phone:  513-521-4114
FAX:  513-521-2816
Contact:  Joe Horvath

Coatings Applied: Epoxy, Polyesters, Hybris, Liquid Polane
Substrates Coated: All substrates
Pretreatment: 5 stage iron phosphate
Testing Capabilities: Cross hatch, direct impact, cure 

Nordic Ware Inc.
5005 County Rd. 25
Minneapolis MN 55416
Phone: 952-924-8611
FAX: 952-924-8621
Contact: Ron Jansen

Coatings Applied: Teflon®, Xylan®, fluoropolymers, enamels, powder, porcelain, acrylics, dry film lubricants, others upon request.
Substrates Coated: Ferrous and non-ferrous metals, plastics and more.
Pretreatment: Cleaning & blasting.
Testing Capabilities: Full service lab capable of all measuring and testing requirements for manufacturing/coatings.
Special Notes: Coatings are applied on a wide variety of parts from medical to copy machines. Can also provide metal stamping, spinning and plastic molding.

Orion Industries, Ltd.
5170 N. Northwest Hwy.
Chicago IL 60630
Phone: 773-282-9100
FAX: 773-282-9112
Contact: George Osterhout

Coatings Applied: Teflon®, Xylan®, Emralon®, Molykote, Kynar®, Halar®, FluoroPlate®, CARC coatings, dry film lubricants, nylon, epoxy, and polyester powders along with other special finishes.  We also apply PFA, FEB, ETFE, and MFA.
Substrates Coated: Ferrous and non-ferrous metals, sintered metal, plastics, glass and rubber.
Pretreatment: Thermal degreasing, solvent clean, blasting-aluminum oxide or stainless steel, wheel-a-brading, and alkaline wash, and arc spraying.
Testing Capabilities: ISO-9001:2000. Coating thickness, adhesion, cure, wear testing, solid content, impact, flexibility, and coefficient of friction (static).
Special Notes: Micron accuracy in application of coatings for those tight tolerance applications.  Automated and high volume production lines.  Turn-key services are available from purchase part through fabrication, testing (electrical UL), riveting, assembly and packaging or finished product.  Capable of 1000ºF cures, both batch and multi-conveyor lines (flatbed & overhead). We have batch oven capacity to 5'x6'x15" or 7'x7'x10'. High volume and batch production services for OEM, automotive, aerospace, medical, roller, food processing, housewares, appliance and military industries. We have lab facilities for coating development and testing.  We offer JIT and pull systems along with bar coding and ASN's.

Performance Industrial Coatings
P.O. Box 127
Farmington MN 55024
Phone: 651-463-3388
FAX: 651-463-3556
Contact: Jack Sapp

Coatings Applied: All types of powder coatings.
Substrates Coated: Ferrous & non-ferrous.
Pretreatment: 5 Stage washer with R/O rinse, aluminum cleaning - 4 stage tanks submersion chrome conversion.
Testing Capabilities: Mil thickness, gloss meter, T.D.I. meter, pH meter, color spectrometer, and oven temperature record by Datapaq.
Special Notes: Steel line profile - 1 sq. inch up to - 25 ' L X 20 " W X 60 " H; aluminum profile - 1" sq. up to 15' L X 20 " W X 60" H extrusion; special masking; labeling; sub assembly; end customer special packaging; temps up to 700ºF; total product mfs and coating capability.

Phoenix Coaters
210 Corporate Drive
Beaver Dam, WI  53916
Phone: 920-887-3391
FAX: 920-887-3391
Contact:  Brian Wendorff

Coatings Applied: Liquid (CARC), Powder and E-coat
Substrates Coated: Steel, Aluminum and Plastics
Pretreatment: 14 Stage with acid pickle to remove laser stage, zinc phosphate for steel and Aldine for aluminum.  Also, Shot blasting.
Testing Capabilities: In-house salt spray along with other standard testing.
Special Notes: Having powder, e-coat, and  liquid production lines as well as a 40 ft batch system specializing in CARC military coatings truly allows us to be a full service job shop painter.

PowderTech Corp.
406 S. Hwy 25
P.O. Box 636
Webster, SD  57274
Phone:  605-345-4992
FAX:  605-345-4995
Contact:  Paul Haugen

Coatings Applied:
Thermoset and thermoplastic powder coating, non-chrome conversion coatings, sulfuric anodizing, pad printing
Substrates Coated: steel, aluminum VP to 8' X 8' X 16'
Pretreatment: 2 - 6 stage iron phosphate lines, B stage dip line, 14' X 10' x 24' blast room, 7 cu ft tumble blast, 1 chain on edge system
Testing Capabilities: Salt spray, impact, madrel bend, adhesion humidity, and UV cabinet

Progressive Coating
900 S. Cicero Ave.
Chicago, IL  60644
Phone:  312-261-8900
FAX:  312-261-8902
Contact:  Stephen K. Walters

Coatings Applied:  Thermoset Powder, Thermoplastic: Vinyl, Plastisol, PVC Powder, Nylon, Polyethelene
Substrates Coated:  All ferrous and non-ferrous metals including castings
Testing Capabilities:  Standard testing equipment
Special Notes:  Specializing in fluidized bed application and electrostatic spray

Reliance Finishing Co.
1236 Judd SW
Grand Rapids MI 49509
Phone: 616-241-4436
FAX: 616-241-0063
Contact: Michael J. Mosey

Coatings Applied: Manual and automatic powder coating/convection cure; automatic powder coating/IR cure, high solids liquid coatings/manual and automatic/convection cure.
Substrates Coated: Zinc and aluminum die-cast, magnesium, brass, steel.
Pretreatment: Zinc phosphate, aluminum conversion coating, iron phosphate for steel and magnesium, brass seal.
Additional services offered in-house: Thermal deburr, light assembly.
Additional services offered with long term partners:  Polish, degrease, vibe, pad print.
Testing Capabilities: Salt, humidity, water immersion, gloss, milage, adhesion, pencil hardness, and color.
Special Notes: Registered to the ISO 9001:2000 since 2002, Reliance Finishing specializes in high-volume production of smaller sized parts, including the automotive, furniture and appliance industries.  Family owned since 1954. Our commitment to "Quality, Service and Durability", our attention to detail and our multiple services offered make Reliance Finishing Company your on-stop shop for processing production parts. 

Symet Inc.
3282 N. 35th Street
Milwaukee WI 53216-0926
Phone: 888-337-9638
FAX: 414-449-5116
Contact: Tim Ash

Coatings Applied: Acrylic, alkyd, epoxy, phenolic, polyurethane, zinc rich.
Substrates Coated: Steel, stainless steel, aluminum.
Pretreatment: Abrasive blast.
Testing Capabilities: Wet and dry film thickness, high and low voltage holiday detectors.
Special Notes:
Symet is a job shop specializing in tank linings and coating of exhaust and duct fan airstreams but also applies coatings to castings, weldments and structural steel.

Techno-Coat Inc.
861 E. 40th St.
Holland MI  49423
Phone: 616-820-1679
FAX: 616-820-1647
Contact: Bob Feighner

Coatings Applied: Thermosetting powders; epoxies, urethanes, TGIC's, hybrids.
Substrates Coated: Any metal.
Pretreatment: 3 lines, 5-stage iron phosphate with floride etch enhancement.
Testing Capabilities: Standard gloss, film thickness, adhesion.
Special Notes: Outstanding performance. Historical performance of better than 99.999% on-time delivery.

TWF Industries
2611 CR 45 SW
Alexandria, MN  56308
Phone: 320-759-2300
FAX:  320-759-7242
Contact: Tom Furrer

Coatings Applied:  All types of powder castings; Functional Coatings - Conductive, Dry Film, Shielding, Non-Skid, Kynar, Sound Deadening, Fire Retardent; Architectural Coatings; Liquid Coatings; Military Coatings
Substrates Coated:  Aluminum, Steel, Castings, Plastics and Magnesium
Pretreatment:  6-Stage Iron Phosphate; 6-Stage Zinc Phosphate; Mil DTL 5541 Yellow Chromate; RoHS Compliant Clear Chromate; Alodine 5200
Testing Capabilities:  Full capability lab; Color spectrophotometer; Thickness; Wave scan; Salt spray; Impact; Mandrel bend; Adhesion; Hardness; Gloss; Cure; Cure Track
Special Notes:  Also do masking, silk-screening, pad printing, filling/sanding/grinding, striping and blasting.

U.S. Surgitech, Inc.
327 Village Drive
Carol Stream, IL  60188
Phone:  800-970-4877
FAX: 800-971-4877
Contact:  Maaz Meah

Coatings Applied: Currently only powder
Substrates Coated: Metal
Pretreatment: Sandblasting and Iron Phosphate
Testing Capabilities: HIpot Testing (testing for conductivity) and Auto Clave Testing
Special Notes: Primarily a surgical instrument company providing custom coated products for the medical industry.

Watry Industries
3312 Lakeshore Dr.
Sheboygan, WI  53081
Phone:  920-457-4886
FAX: 920-457-5241
Contact:  Russ Detiege

Coatings Applied: Alloy Bond Stainless Steel High Temp Silcone's, Epoxy's, Metallic's, Hybrid's, Aliphatic Urethanes, TGIC Polyesters & Polyester Wrinkles
Substrates Coated: Aluminum, Steel, Iron, Glass Filled Nylon
Pretreatment: We have a 7-stage wash system and we run parts through as per the customer's request.  We can run them through an Alkaline cleaner or an Acid cleaner and we have a DI rinse at the end.
Testing Capabilities: Cure testing (Datapaq), Adhesion scratch testing, Colorimeter & Mil Thickness Testing (Positector).  We use a 3rd party house to do all other tests as required.
Special Notes: Our work envelope allows a part that does not exceed 40" width X 54" height X 90" in length.  We have two booths one is a batch booth for prototypes and testing and the other is a large volume production booth with 8 automatic guns.  Our line speeds are approximately 15 foot per minute.  We have quick change color capability and can shoot an infinite number of colors and finishes.  We also have casting, heat treating, machining, pad printing, silk screening and assembly capabilities we are a one stop shop.

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