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CCAI Membership: Custom Coaters

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Acme Finishing Co. Inc.
1595 Oakton St. Elk Grove Village, IL 60007
Phone: 847-640-7890
FAX: 847-640-0298
Contact: Jack Walters

Coatings applied:  Liquids & powder coatings.
Substrates coated:  Metals, plastics and wood.
Pretreatment:  Each of our 6 production lines includes a variety of pretreatment capabilities.
Testing capabilities:  All standard testing and certifications as required by customers.
Special notes:  Acme's 110,000 ft2 facility is capable of processing parts ranging from very small up to 4' wide x 8' high x 40' long.  Acme is ISO 9001/2008 certified and approved by the Illinois Better Business Bureau.  There are 6 production lines including batch operation.  Screen printing, assembly and packaging services are also available.  Websites: 
www.acmefinishing.com or www.acmereflective.com

Advance Paint Technology, Ltd.
4650 W. 160th St.
Cleveland, OH  44135
Phone:  216-676-8770
FAX:  216-676-5613
Contact: 
Eric Winbigler

Coatings applied:  Liquid, Power, Ceramic, Mil, Spc, Aerospace, etc.

Substrates coated:  Any types up to 5,000 lbs in weight

Special Notes:  Over 20 years experience.  Quick turnaround

All-Color Powder Coating, Inc.
298 No. Burr Oak Avenue
Oregon WI 53575
Phone: 608-835-9118
FAX: 608-835-7671
Contact:
Mark Mortensen

Coatings applied: Powder coatings
Substrates coated: All types of metal substrates including zinc and aluminum diecastings and temperature sensative substrates such as MDF, fiberglass and plastic.
Pretreatment:
Three Conveyorized Lines and batch processing:  One 6-stage power wash system and one 3-stage power wash system utilizing iron phosphate and R.O. water.  Spray wand with cleaner phosphate for batch system.
Product Size: 36" wide x 72" tall x 10' long on conveyor; 8' wide x 8' tall x 10' long in batch system; 12" wide x 60" tall x 12' long for temperature sensitive substrates.
Testing capabilities: Normal Process Controls, Color, Gloss, Film Thickness, Adhesion, Salt Spray, etc.  Complete in-house QA lab.
Special Notes: PCI 3000 Certified.  We work with our customers from the prototyping stage through production to develop a high quality coated product using a process that is cost effective We are able to provide our customers high quality and  fast turnaround on both small runs and high volume jobs. The addition of a third line utilizing infrared ovens allows us to coat temperature sensitive substrates such as MDF and fiberglass.

Armour Coatings, Inc.
N113W18950 Carnegie Dr.
Germantown, WI  53022
Phone: 262-502-1600
FAX: 262-502-1616
Contact: 
Charlie Jones

Coatings Applied:  We apply all powders from all the manufacturers of powders.
Substrates Coated:  We can coat any and all metals
Pretreatment:  Armour Coatings incorporates the latest and greatest in pretreatment.  We have an 8 stage washer with laser de-scale and the latest nano technology.  We can achieve over 1000 hours of salt spray protection.  For larger pieces, we sandblast to SSPC standards.
Testing Capabilities:  Armour Coatings has the most up to date testing capabilities.  We are Caterpillar, John Deere, Cooper Power and AAMA 2505 Approved.
Special Notes:  We at Armour Coatings can handle sizes from the size of a nickel to sizes in excess of 35' long x 9' tall and 9'6" wide.  We can handle weights up to 6000 lbs.

B.L. Downey Company LLC
2125 Gardner Road
Broadview, IL 60155
Phone: 708-345-8000
FAX: 708-345-8017
Contact:
David C. Wasz

Founded in 1956, B. L. Downey Company specializes in E-coating and Powder Coating metal products and is one of the largest E-coating and Powder Coating facilities nationwide with 325,000sf under one roof. The Company operates twelve powder and dip coating lines, six E-coat lines in six colors, and four Wheelabrator shot blast machines. Powder and dip coating in epoxy, vinyl, nylon, plastisol, polyester, or acrylic is available in any color. B. L. Downey Company can handle large volumes of small parts, as well as very large and awkward parts measuring up to 50’ long and weighing up to 10,000 lbs.

DeWys Manufacturing, Inc.
15300 8th Avenue
Marne, MI  49435
Phone:  616-677-5281
FAX:  616-677-1991
Contact: 
Chris Hawkins

Coatings Applied:  Epoxy, Hybrid, Polyester and Urethane
Substrates Coated:  Steel and Aluminum
Pretreatment:  5-Stage iron phosphate
Testing Capabilities:  Millage adhesion, salt spray testing, and coating weight testing
Special Notes:  DeWys Manufacturing is an All-In-One Sheet Metal Fabricating Shop that has been in business since 1975.  Not only do we specialize in Precision Sheet Metal, but also Powder Coating, Product Assembly, Machining, and Stamping.  Our goal is to make it easy and convenient for our customers to receive all their metal needs from one place.  We take pride in producing products that meet our high-quality standards to achieve customer satisfaction.  DeWys Manufacturing is ISO 9001:2008 approved.

DVUV, LLC
4641 Hinckley Industrial Parkway
Cleveland OH 44109
Phone:  216-741-5511
FAX: 216-741-6611
Contact: 
Nicholas Prutchik

Coatings Applied: UV Powder.
Substrates Coated: Medium Density Fiberboard.
Testing Capabilities: Thickness, gloss, cure, taber.

Eaton Fabricating, Inc.
1009 McAlpin Ct.
Grafton, OH  44044
Phone: 440-926-3121
Fax: 440-926-3406
Contact:
Jack Roach

Coatings Applied: Powder coatings. All types.
Substrates Coated: Mild Steel, Aluminum.
Pretreatment: Iron Phosphate, Fremont Hand Wand with manual booth.
Testing Capabilities: Film thickness, adhesion, salt spray.  Chemical film process.
Special Notes: Custom sheet metal fabricator with CNC punching and CNC laser.  Custom finishing equipment parts washer, dry/off, cure, and batch ovens.

Frontier Aluminum
2480 Railroad St.
Corona, CA  92880
Phone:  951-479-1341
Contact:  Tom Hall


Coatings Applied:
 
Anodize, ElectroPolish, Liquid Paint, Powder Coating
Substrates Coated: 
Aluminum
Pretreatment: 
5-Stage Chromate Phosphate
Testing Capabilities: 
Titrations, specific gravity, coating weight/density, coating thickness, hardness, gloss
Special Notes: 
Meets AAMA 2603, AAMA 2604, AAMA 2605, AAMA 611 standards; Certified applicator of Akzo-Nobel, Spraylat, PPG & Valspar

Heritage Industrial Finishing
1874 Englewood Ave.
Akron, OH  44312
Phone:  330-798-9840
Fax:  330-798-0227
Contact: 
Nick Pamboukis

Coatings Applied:  CARC, Powder, Electrocoat, Wet Spray, Dry Film Lube, Plastisol, Zinc Rich Primer, Mil-Spce Coatings, Industrial/Commercial Coatings, Weldable Zinc Primer
Substrates Coated: Steel, Stainless Steel, Composites, Plastics, Aluminum, Titanium, Wood
Pretreatment: 8-stage zinc phosphate, 5-stage zinc phospate, chrome alodine submerson line, 5200 non chrome alodine, heavy zinc submersion line, manganese submerson
Testing Capabilities: Salt, spray, coating weights, manderal bend tests, spectrograph on-site for alodine non chrome
Special Notes:  ISO 9001-2008 Company, TACOM Approved, In business since 1965

IHD Powdercoat Services, Inc.
1201 Burlington
N. Kansas City, MO
Phone: 816-221-9700
FAX:  816-221-9701
Contact: 
Nathan Finney

Coatings Applied:  Powder Coating, TGIC, Urethane, Epoxy, Polyester, Epoxy-Polyester Hybrid
Substrates Coated:  Iron, Steel, Aluminum, Stainless
Pretreatment:  3-stage, iron phospate, optional seal rinse.  Manual wash station with 5-stage capability, iron phospate with optional seal rinse.  Sand blasting and shot blasting
Testing capabilities:  We have the ability to test coating thickness, adhesion and cure.

J.I.T. Powder Coating
21020 Eaton Avenue
Farmington, MN  55024
Phone: 651-463-4664
Fax: 651-462-4627
Contact:
Tim Milner

Coatings Applied: Powder coatings.
Substrates Coated: All types of metal substrates including zinc and aluminum diecastings.
Pretreatment: One 6-stage power wash system utilizing alkaline cleaner, iron phosphate, non chrome sealant and R.O. rinse; one 3-stage cleaner phosphate system, spray wand with cleaner phosphate for batch system, sand/bead blasting.
Product Size:  36" wide x 66" tall x 12' long on main conveyor; 36" wide x 60" tall x 10' long on 2nd line; 8' wide x 8' tall x 50' long in batch area.
Testing Capabilities: Normal Process Controls, Film Thickness, Adhesion, Gloss, Hunter Colorimter, Light Table, Microscope.
Special Notes: JIT prides itself on delivering high quality, cost effective powder coating services to Minnesota and Western Wisconsin OEM's and job shops.  We offer many additional services including design assistance, custom racking, special packaging and light assembly.  By working closely with our customers and utilizing all of our paint lines, JIT typically achieves a 48 - 72 hour turnaround for both small and large volume orders.  JIT offers low cost pick up and delivery services for customers within 100 miles of the Twin Cities.

Lou-Rich, Inc.
505 W. Front St.
Albert Lea, MN  55024
Phone:  507-369-0512
FAX: 507-373-7110
Contact: 
Dennis Hiller

Luvata ElectroFin
224 Talley Nichols Dr.
Jacksonville, TX 75766
Phone: 903-589-0009
FAX: 903-589-0017
Contact:
David C. Myers

Coatings Applied: Electrocoat & spray applied liquid coatings
Substrates Coated: Metals
Pretreatment: Cleaners & Phosphates
Testing Capabilities: Yes

The Metal Working Group
9070 Pippen Road
Cincinnati, OH  45251
Phone:  513-521-4114
FAX:  513-521-2816
Contact: 
Greg Barge

Coatings Applied: Epoxy, Polyesters, Hybris, Liquid Polane
Substrates Coated: All substrates
Pretreatment: 5 stage iron phosphate
Testing Capabilities: Cross hatch, direct impact, cure 

Nordic Ware Inc.
5005 County Rd. 25
Minneapolis MN 55416
Phone: 952-924-8611
FAX: 952-924-8621
Contact:
Ron Jansen

Coatings Applied: Teflon®, Xylan®, fluoropolymers, enamels, powder, porcelain, acrylics, dry film lubricants, others upon request.
Substrates Coated: Ferrous and non-ferrous metals, plastics and more.
Pretreatment: Cleaning & blasting.
Testing Capabilities: Full service lab capable of all measuring and testing requirements for manufacturing/coatings.
Special Notes: Coatings are applied on a wide variety of parts from medical to copy machines. Can also provide metal stamping, spinning and plastic molding.

Powder Coating Specialists
9436 West 47th Street
Brookfield, IL 60513
Phone: 708-387-8000
Fax: 708-387-8001
Contact: 
Jim Dziewior

Coatings applied:  Powder Coatings
Substrates: All types of metal substrates
Pretreatment: 3 Stage and 5 Stage manual pretreatment processes for batch systems
Testing capabilities: All standard testing required by customers
Special Notes: 
Powder Coating Specialists demands superior quality and exceptional customer service. We have a professional work environment where you can be confident in our services and our employees. We are committed to better servicing the industry with fast turnaround on both small and high volume jobs.  In addition, Powder Coating Specialists also offers specialized shop services including welding, milling, turning, cutting, polishing, grinding, sanding, deburring, light machining and disassembly and reassembly.

Powder Coating Technologies
14920 28th Avenue No.
Plymouth, MN  55447
Phone: 612-559-4779
FAX: 612-559-1103
Contact: 
Tom Fries

PowderTech Corp.
406 S. Hwy 25
P.O. Box 636
Webster, SD  57274
Phone:  605-345-4992
FAX:  605-345-4995
Contact: 
Doug Brown

Coatings Applied:
Thermoset and thermoplastic powder coating, non-chrome conversion coatings, sulfuric anodizing, pad printing
Substrates Coated: steel, aluminum VP to 8' X 8' X 16'
Pretreatment: 2 - 6 stage iron phosphate lines, B stage dip line, 14' X 10' x 24' blast room, 7 cu ft tumble blast, 1 chain on edge system
Testing Capabilities: Salt spray, impact, madrel bend, adhesion humidity, and UV cabinet

Progressive Coating
900 S. Cicero Ave.
Chicago, IL  60644
Phone:  312-261-8900
FAX:  312-261-8902
Contact: 
Stephen K. Walters

Coatings Applied:  Thermoset Powder, Thermoplastic: Vinyl, Plastisol, PVC Powder, Nylon, Polyethelene
Substrates Coated:  All ferrous and non-ferrous metals including castings
Testing Capabilities:  Standard testing equipment
Special Notes:  Specializing in fluidized bed application and electrostatic spray

Reliance Finishing Co.
1236 Judd SW
Grand Rapids MI 49509
Phone: 616-241-4436
FAX: 616-241-0063
Contact:
Michael J. Mosey

Coatings Applied: Manual and automatic powder coating/convection cure; automatic powder coating/IR cure, high solids liquid coatings/manual and automatic/convection cure.
Substrates Coated: Zinc and aluminum die-cast, magnesium, brass, steel.
Pretreatment: Zinc phosphate, aluminum conversion coating, iron phosphate for steel and magnesium, brass seal.
Additional services offered in-house: Thermal deburr, light assembly.
Additional services offered with long term partners:  Polish, degrease, vibe, pad print.
Testing Capabilities: Salt, humidity, water immersion, gloss, milage, adhesion, pencil hardness, and color.
Special Notes: Registered to the ISO 9001:2000 since 2002, Reliance Finishing specializes in high-volume production of smaller sized parts, including the automotive, furniture and appliance industries.  Family owned since 1954. Our commitment to "Quality, Service and Durability", our attention to detail and our multiple services offered make Reliance Finishing Company your on-stop shop for processing production parts. 

RMF Powder Coating Services
4417 E. 119th St.
Grandview, MO  64030
Phone:  816-765-4101
FAX:  816-765-0067
Contact: 
Jim Archer

Coatings Applied:  Polyesters, hybrids and urethanes
Substrates Coated:  Steel and aluminum
Pretreatment:  Six stage - 5 with the iron phosphate and a DI rinse in stage six
Special Notes:  We have 17 years experience in the coatings industry. 

Spartan Chassis
1663 Reynolds Rd.
Charlotte, MI  48813
Phone:  517-543-6400
Contact: 
Tony Frollo

Coatings Applied:
  Liquid coatings, power coatings and polyurea
Substrates Coated:  Steel, aluminum, stainless steel and plastic
Pretreatment:  5 Stage washer with nano technology and RO rinse
Testing Capabilities:  Film thickness, gloss, adhesion, pencil hardness, cure and Datapaq.  Color spectrophotometer is being added in 2011.
Special Notes:  Spartan Chassis is capable of processing low volume custom orders as well as large volume projects on the powder coat line.  There is also a full metal fabrication shop including laser, turret, CNC, forming and welding.  Liquid and polyruea coatings are applied in large truck paint booths.

SunDial Powder Coatings
8421 Telfair
Sun Valley, CA  91352
Phone: 818-767-4477
FAX: 818-767-6221
Contact:
Shivie Dhillon

Coatings Applied:  Powder Coating - Architectural; Textural/Wrinkle; Class 'A' (clean room): MDF/Out-Gas Forgiving Powders; Oversize & Overweight Capacity. Silk Screen (all non-apparel) - Glass; Wood; Paper; Powder Coated Surfaces; Passivated Surfaces; Stainless Steel
Substrates Coated:  Powder Coating - Architectural; Glass; MDF; Die Cast; Aluminum Extrusion; Cold Roll; Hot Roll; Galvanized
Pretreatment:  In-line 7-Stage, 100% stainless steel, pure de-ionized (DI) water pretreatment system; dedicated cleaner and iron phosphate stages.
7-Stage Washer Comparison Chart
7-Stage Washer What it Means to You
Testing Capabilities: Expert testing equipment is used to accurately measure:
* Finish color
* Thickness (ASTM D1186)
* Gloss (ASTM D-523)
* And other industrial specific testing procedures

MEK Rub Test - The MEK Rub Test, otherwise known as the Methyl Ethyl Ketone resistance test, is an effective method to ensure that our powder coatings are properly cured.

Bend Testing Test - As per ASTM D1737, Bend testing indicates that the level of adhesion and flexibility of a finish on test panels.
Impact Testing - As per ASTM D279, Impact testing indicates adhesion properties of the finish when rapidly deformed.

Cross-Hatch Adhesion Testing - Cross-Hatch Adhesion testing is a simple and effective test.  Per ASTM D-3359 A & B, Cross-Hatch tape adhesion testing is used to evaluate the bonding properties of the finish to the substrate.

Special Notes:  Statistical Quality Control - "You don't know what to do if you don't know what you have done"
Sundial successfully employs a Six Sigma Statistical approach to quality.  Quality affects the type of artisan we train, the complexity of the pre-treatment water system, and the powder coating process.  By using digital travelers in the powder coating shop, line workers can visually identify important areas (i.e., hook marks, powder build-up, packaging, etc.).  Travelers are also designed to collect data, (i.e., chemical titration, cure temp., thickness, gloss level, etc.).  This information is then plugged into a specially designed database created by Powdersoft.  The end result is quality that is visual, measured and repeated.

Techno-Coat Inc.
861 E. 40th St.
Holland MI  49423
Phone: 616-820-1679
FAX: 616-820-1647
Contact:
Bob Feighner

Coatings Applied: Thermosetting powders; epoxies, urethanes, TGIC's, hybrids.
Substrates Coated: Any metal.
Pretreatment: 3 lines, 5-stage iron phosphate with floride etch enhancement.
Testing Capabilities: Standard gloss, film thickness, adhesion.
Special Notes: Outstanding performance. Historical performance of better than 99.999% on-time delivery.

TWF Industries
2611 CR 45 SW
Alexandria, MN  56308
Phone: 320-759-2300
FAX:  320-759-7242
Contact:
Tom Furrer

Coatings Applied:  All types of powder castings; Functional Coatings - Conductive, Dry Film, Shielding, Non-Skid, Kynar, Sound Deadening, Fire Retardent; Architectural Coatings; Liquid Coatings; Military Coatings
Substrates Coated:  Aluminum, Steel, Castings, Plastics and Magnesium
Pretreatment:  6-Stage Iron Phosphate; 6-Stage Zinc Phosphate; Mil DTL 5541 Yellow Chromate; RoHS Compliant Clear Chromate; Alodine 5200
Testing Capabilities:  Full capability lab; Color spectrophotometer; Thickness; Wave scan; Salt spray; Impact; Mandrel bend; Adhesion; Hardness; Gloss; Cure; Cure Track
Special Notes:  Also do masking, silk-screening, pad printing, filling/sanding/grinding, striping and blasting.

Watry Industries
3312 Lakeshore Dr.
Sheboygan, WI  53081
Phone:  920-457-4886
FAX: 920-457-5241
Contact: 
Russ Detiege

Coatings Applied: Alloy Bond Stainless Steel High Temp Silcone's, Epoxy's, Metallic's, Hybrid's, Aliphatic Urethanes, TGIC Polyesters & Polyester Wrinkles
Substrates Coated: Aluminum, Steel, Iron, Glass Filled Nylon
Pretreatment: We have a 7-stage wash system, acid cleaner and a DI rinse at the end.
Testing Capabilities: Cure testing (Datapaq), Adhesion scratch testing, Colorimeter & Mil Thickness Testing (Positector).  We use a 3rd party house to do all other tests as required.
Special Notes: Our work envelope allows a part that does not exceed 40" width X 54" height X 90" in length.  We have two booths one is a batch booth for prototypes and testing and the other is a large volume production booth with 8 automatic guns.  Our line speeds are approximately 15 foot per minute.  We have quick change color capability and can shoot an infinite number of colors and finishes.  We also have casting, heat treating, machining, pad printing, silk screening and assembly capabilities we are a one stop shop.

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